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  • 2023-11-07 Causes and Solutions of CNC Lathe Collision It is said that "operator" and "programmer" are enemies. Whenever a collision occurs, the two parties will quarrel. So who is responsible for the crash? Today we will analyze it from a programming perspective. If it is a programming problem, what are the reasons that may cause a crash? How to avoid it? reasons may be: 1. The safety height is not enough or is not set 2. The tool on the program list and the actual program tool are written incorrectly 3. The tool length and actual processing depth on the program sheet are incorrectly written. 4. The depth Z-axis fetch and the actual Z-axis fetch are written incorrectly on the program sheet. 5. Wrong coordinate setting during programming The improvement method is as follows:
  • 2023-11-01 Explanation of programming operation steps of CNC PRESS BRAKE Generally speaking, the better the mold of CNC PRESS BRAKE and the simpler the programming operation, the higher the popularity in the market. Let`s follow me to learn the steps of programming the CNC PRESS BRAKE: 1. Power on CNC PRESS BRAKE First, we need to turn on the power of the machine, turn on the switch directly on the machine body, and then press the oil pump start switch. When the oil pump is heard to start normally, it will idle for 60-100 seconds; 2. Stroke adjustment test We need to perform a stroke adjustment test on the CNC PRESS BRAKE to ensure that there is a gap of sheet thic
  • 2023-10-24 How to ensure the production accuracy of CNC shearing machine Shearing machines are used to directly shear various metal materials according to different needs. They are suitable for industries such as steel manufacturing, automobiles, ships, switching appliances, container manufacturing, shearing machinery manufacturing, and light industry. So how can shearing machines be used? The machine has high quality and precision, mainly due to the following points: 1. Power system: The power system is the key to the operation of the entire shearing machine. It can be said that it affects the normal use and life of all components! If the effective shearing power cannot be improved to ensure the sealing of the oil cylinder and the stability of the voltage! Will have a serious impact on other accessories that are halved. 2. Shearing machine blade: The blade of the shearing machine is an important part of the shearing machine. Its shearing depends on the gap between the blades and the quality of the blade to cut plates of different thicknesses, so it can make the incision and quality of the products produced by the shearing machine rate increased. 3. Adjustment of components: During the long-term use of components, automatic or manual component adjustment is required due to the mechanical movement, lever action, arc swing, and gap between screw rods. The adjusted parameters, especially those of CNC machine tools, can Greatly improve the processing accuracy
  • 2023-10-17 The Canton Fair is underway Welcome to our booth! (Hoston booth number: 20.1F08-10) Thank you to all the customers and friends who have visited our booth! The two machines exhibited at this exhibition and the samples we exhibited successfully attract friends from all over the world. On site, our sales team and professional technicians will provide you with thoughtful service and answer your questions. I wish you a happy exhibition! We look forward to cooperation with you!
  • 2023-10-14 The 134th Canton Fair will open on October 15th Hoston booth number is 20.1F08-10. It is our honor to participate in the 134th Canton Fair this time. Our company has set up three booths at this year's Canton Fair, showcasing two new mechanical equipment from our company, namely the CNC metal spinning machine WLH-DRS850 and the CNC turret lathe CK108MY. Welcome to the booth for close communication and viewing of the machines. We will provide you with excellent service!
  • 2023-10-13 How to interrupt CNC Metal Spinning Machine operation When a CNC Metal Spinning Machine needs to be shut down for some reason during the processing or in case of an emergency, the most suitable switch can be selected from the following: (1) Emergency stop switch This switch is effective regardless of the mode. Pressing this switch immediately causes the NC unit to enter a stop state, and all functions are cut off. However, it should be noted that after restoring the emergency stop switch, the operation of returning each axis to the reference point should be performed again. (2) Feed hold switch This switch is effective when the machine tool is running automatically. Pressing this switch immediately stops the feed motion of each axis of the machine tool, but the execution of the spindle and M function is not affected. (3) Reset key Regardless of the method, using this key to stop the machine's operation is effective. Pressing this key will cause the spindle function M to stop.
  • 2023-10-05 What are the turning tools of CNC Lathe? The structure of CNC Lathe generally includes two types: organic clip-on type and integral welding type. Commonly used turning tool head materials include carbide, high-speed steel, ceramics, etc. Each material has its own scope of application and shortcomings. Carbide turning tool bits are currently one of the most widely used turning tool bits. They are mainly used for precision cutting of metal materials, and are especially suitable for processing high-hardness and high-strength materials. High-speed steel turning tool heads are made of high-hardness high-speed steel. They have high hardness and thermal stability and are suitable for processing low-hardness metal materials. Ceramic turning tool bit is a new type of turning tool bit made of high-quality alumina, silicon carbide and other materials. The cutter head has high cutting efficiency, good cutting quality, long life, and shows excellent stability under working conditions such as high speed, high temperature and high pressure. However, there are also obvious disadvantages, such as being expensive and not suitable for processing brittle materials. The types of turning tool heads are divided into regular triangles, quadrilaterals, pentagons, hexagons, etc. Types of indexable turning tools for CNC Lathe
  • 2023-09-27 Hannover Machine Tool Show EMO concluded perfectly Welcome to EMO Hannover Hoston is located at Hall 13, C42. Exhibition time: 2023. 9.18- 9.23 As the world's premier metal cutting and machine tool industry exhibition, nearly 2,300 exhibitors from all over the world gathered in Hannover, Germany, to showcase their high-end technology and product innovation concepts here. At this machine tool exhibition, we mainly show many exquisite finished metal spinning parts and attracted customer groups from different countries to consult!
  • 2023-08-11 Characteristics and components of CNC lathes CNC lathe has the following characteristics 1. High processing precision and stable processing quality; 2.Possible Multi-coordinate linkage , and processing parts with complex shapes ; 3. When workpiece is changed, it is generally only necessary to change the CNC program, which can save production preparation time; 4. Machine tool itself has high precision and high rigidity, and it is possible to choose a favorable processing amount and productivity 5. High degree of mechanical automation can reduce labor intensity; 6. High quality requirements for operators and high technical requirements for maintenance personnel. CNC machine tools usually consist of the following parts: 1. The main engine, which is the subject of the CNC machine tool, includes mechanical components such as the machine body, column, spindle, and feed mechanism. It is a mechanical part used to complete various cutting. 2. CNC equipment is the core of CNC machine tools, including hardware (printed circuit boards, CRT monitors, key boxes, tape readers, etc.). ) and corresponding software are used to input digital part programs t
  • 2023-07-25 Do you know advantages of slant bed CNC lathe? Do you know advantages of slant bed CNC lathe ? Slant bed CNC lathes are developed based on the principles of CNC machining, and are highly targeted. They are mainly used for processing some complex and high-precision parts. Slant bed CNC lathe have a two-axis linkage, semi-closed-loop . The bed of the host machine is formed by casting. The bed rails are inclined and have a relatively rigid structural design. Due to the inclined bed guide rail, it has a large load section, good rigidity and shock absorption performance, and high cutting precision. It also has high precision, high speed and high spindle speed. It is mainly suitable for processing medium-sized parts such as aviation, bearings and electronics. Slant bed CNC lathe has the characteristics of high turning speed to speed up production. The rough machining process of various difficult-to-machine material
  • 2023-06-16 Efficient batch processing of flange and tube sheet drilling, a CNC drilling and milling machine is enough In the machining industry, flanges and tube sheets are common parts with a wide range of uses. They can be used in petrochemical, pipeline fittings, food processing, water supply and drainageindustries. They are durable, high-pressure resistant, easy to install, and high in strength. The processing of flanges and tube-sheet parts requires a large number of drilling processes, and the drilling accuracy, especially the hole spacing, verticality, and smoothness, greatly affects the performance of the workpiece. In addition, workpieces have various sizes and often have the demand for mass production. Based on the processing characteristics of such workpieces, advanced CNC machine tools should be selected for drilling processing in the selection of processing equipment. In recent years, gantry-type high-speed CNC drilling and milling machines have been widely used in the processing of flanges and tube sheets. Machining companies, regardless of their size, are aware of the various drawbacks of traditional machine tool drilling, such as time-consuming, labor-intensive, and high labor costs. Poor accuracy and low efficiency. Gantry mobile high-speed CNC drilling and milling machine has T-shaped grooves with reasonable finishing layout on the working table for clamping workpiec
  • 2023-06-07 What are the common processing methods of combined lathes? Combined lathe is a high-precision processing equipment that integrates multiple processing methods, and can complete various processing tasks such as drilling, reaming, milling, and turning. Common processing methods of combined lathes are: 1. Drilling: Drilling is processed by rotating cutting tools, which can achieve high-precision and high-efficiency drilling. 2. Reaming: This is a method of processing spiral parts such as internal threads into parts with high precision and high quality. When reaming, a rotating tool is used to cut an internally threaded hole in the workpiece to match the externally threaded part. 3. Milling: It is a processing method that processes shapes such as planes or curved surfaces on the surface of workpieces. It is suitable for parts processing of workpieces of different shapes and sizes, improving production efficiency and product quality. 4. Turning: It is a method of processing workpieces with rotating cutting tools. It can be used to process geometric shapes such as shaft parts, gears, and arcs. It has high processing accuracy and surface quality. 5. Boring: It is a method of expanding holes inside the workpiece through cylindrical or conical tools, which can realize high-precision and high-quality hole processing, and is widely used in aviation, aerospace and other fields.
  • 2023-06-02 Why choose CNC drilling and milling machine? In modern manufacturing industry, CNC drilling and milling machine has become an indispensable equipment, because it can improve production efficiency, speed up processing, and improve product quality and precision. Compared with traditional manual drilling and milling machines, CNC drilling and milling machines have more advantages. So why do so many people choose CNC drilling and milling machines? 1. CNC drilling and milling machine can save time and labor cost. First of all, the use of CNC drilling and milling machines can greatly save processing time and labor costs. In traditional manual processing, the operator needs to constantly adjust various parameters to achieve the processing effect. With CNC drilling and milling machines, you can control the machine tool by writing simple programs, making the processing process more convenient and faster. Moreover, the CNC drilling and milling machine can also process a variety of processes, such as drilling, milling, boring, tapping, gear processing, etc., which greatly improves the efficiency and accuracy of processing and reduces labor costs. 2. CNC drilling and milling machine can improve the quality and precision of products. Secondly, the CNC drilling and milling machine can better guarantee the quality and accuracy of the product, and the machining accuracy of the machine tool is affec
  • 2023-05-23 How to reduce tool wear and chipping during machining 1. Reduce the line speed or increase the feed speed 2. Replace the tool with a higher hardness material 3. Increase the supply of cutting fluid and reduce the degree of tool wear 4. Check whether the tool clamping stability meets the processing operation. 5. Technically replace the drill bit within the allowable wear range
  • 2023-05-17 Factors Affecting Machine Rigidity The term 'rigidity' used by people in the machine tool industry refers to the measurement of the amount of deformation caused by a machine tool under force. The rigidity of CNC Lathe is reflected in two aspects: static rigidity and dynamic rigidity. The static rigidity of the machine tool indicates the size of the deformation of the machine tool itself caused by the machine tool during the cutting process. In addition, there are deformation of the guide rail, deformation of the bed and so on. The static rigidity is composed of many factors, the most important being the static rigidity of the three-axis screw system. Dynamic rigidity is the most important index to measure the rigidity of a machine tool. Generally speaking, the dynamic rigidity of a machine tool refers to the ability of the machine tool to resist forced vibration. The CNC machine tool rotates at high speed during cutting, and the vibration of the machine tool is caused by the rotating cutting and the unevenness or impurities inside the material. The cutting part is the vibration source of the whole equipment. The screw system, guide rail system and bed of the equipment will produce forced vibration under the influence of the vibration source. If the vibration of each part of the machine tool is large, it will have a very adverse effect on the processing, mainly affecting the roughness of the cutting and the life of the tool, and it will have a fatal effect on high-precision processing. How to ensure the high rigidity of a machine tool? First of all, the reasonable structure of the bed incr
  • 2023-05-09 Why did the accuracy of CNC Lathe suddenly decrease? First, causes of abnormal machining accuracy faults Five main reasons: 1. The feed unit of the machine tool is changed or changed; 2. The zero offset of each axis of the machine tool is abnormal; 3. The axial backlash is abnormal; 4. The motor running state is abnormal, that is, the electrical and control parts are abnormal ; 5. Mechanical failure, such as screw, bearing, shaft coupling and other components. In addition, the preparation of machining programs, the selection of cutting tools and human factors may also lead to abnormal machining accuracy.
  • 2023-05-06 Workpiece Clamping Skills of CNC Machine Tool After the workpiece is positioned, a clamping force is generated through a certain structure, and the workpiece is pressed against the positioning element to maintain an accurate positioning position, and the position will not be generated due to the cutting force, workpiece gravity, centrifugal force or inertial force of the CNC lathe, etc. Changes and vibrations to ensure machining accuracy and safe operation. This mechanism for generating clamping force is called clamping device. 1.The basic requirements that the clamping device should have (1) The clamping process is reliable and does not change the correct position occupied by the workpiece after positioning. (2) The clamping force is appropriate. It is necessary to ensure that the position of the workpiece is stable and the vibration is small during the processing, and it is also necessary to prevent the workpiece from excessive clamping deformation. 2.Selection of clamping force direction and action point (1) The clamping force should be directed towards the main positioning datum. (2) The action point of the clamping force should fall within the support range of the positioning element and be close to the geometric center of the support element. The clamping force acts outside the support surface, causing the workpiec
  • 2023-04-27 The Adjustment of the Gap Between the Spindle and Bearing of CNC Machine Tool CNC machine tools are high-precision, high-efficiency, and highly automated machine tools, in which the spindle is an important part of the CNC machine tool. As the core component of CNC machine tools, the spindle is responsible for the tasks of rotating workpieces and cutting. 1. The effect of adjusting the gap between the spindle and the bearing of the CNC machine tool Too large or too small radial and axial clearances of the spindle bearings of CNC machine tools are the main reasons for the failure of CNC machine tools. If the gap is too large, the spindle will jump, and the turned workpiece will produce ellipses, round edges or ripples; if the gap is too small, the spindle will heat up and be damaged at high speed. When adjusting, first loosen the locking screw 5 and the nut 4, so that the inner ring of the bearing 7 moves to the right relative to the tapered journal of the main shaft. Due to the action of the tapered surface, the inner ring of the bearing produces radial elastic expansion, which reduces the gap between the roller and the inner and outer rings. After the CNC machine tool is properly adjusted, the locking screw 5 and nut 4 should be tightened. The clearance of bearing 3 can be adjusted with nut l. Under normal circumstances, it is only necessary to adjust the front bearing. Only when the required rotation accuracy cannot be achieved after adjusting the front bearing, the rear bearing can be adjusted. The rear bearing can adjust the axial clearance and precision of the main shaft. 2. Operation steps of adjusting front bearing of CNC machine tool
  • 2023-04-20 Clamping Method and Alignment Measures for Turret Lathe There are two clamping methods for turret lathes, one is the inline type and the other is the VDI type. An inline turret is a tool that is directly installed on the tool holder. Due to the lack of intermediate adapters in the inline turret, the rigidity of the tool after clamping is good, but changing the tool takes time. When selecting a tool, the form and size of the tool should be determined based on the width of the turret groove. When installing drilling and drilling tools, an adapter is required. The tool holder is made of self boring holes and is not interchangeable. During installation, attention should be paid to matching the machine tool with the tool number. The dimensions of the boring cutter and drill bit should refer to the form and size of the adapter seat, and transition sleeves can be added if necessary. VDI turrets cannot be directly installed and require various forms of VDI adapters. Due to the installation of these tool holders on the surface of the turret, the cantilever beam is longer and not as rigid as the inline type. The interface between VDI turret and tool holder is mainly determined by the tool aperture on the end face of the turret. If the tool aperture is 40mm, the VDI tool holder should choose the VDI40 interface. In addition, when selecting the tool holder, it should be noted that the VDI tool holder is divided into left and right tool holders, front and back tool holders, etc. This depends on the orientation of the machine tool turret and processing technology. Adjustment measures for clamping of turret lathe: 1. Clamp the workpiece onto a four jaw single action chuck. To increase the degree of freedom of
  • 2023-04-15 The 133rd Canton Fair It is a great honor to participate in the 133rd Canton Fair this time. Our company has set up three booths at this Canton Fair and exhibited two new machinery and equipment of our company, namely CNC Lathe and CNC Metal Spinning Machine. Upgraded CNC Metal Spinning Machine WLH-DRS850. The machine is fully enclosed and equipped with automatic doors to increase production safety. Secondly, the main shaft servo motor of this model adopts imported German Siemens, which improves the stability and efficiency of the spinning process. The two-way 8-station servo turret makes spinning easier and more efficient. The equipped air conditioning system can stabilize the temperature during the production process, and the oil mist system can ensure dust-free production. Then, there is a small but precise, super cost-effective inclined bed turret lathe CKD108L. Integral cast iron base, longer, wider and heavier than other CNC lathes. Increase the rigidity of the machine tool and improve the anti-deformation ability of the machine tool. 30-degree inclined bed, good rigidity, easy to operate, and conducive to the up and down of the workpiece and the discharge of iron filings. High rigidity, high precision, ultra-quiet Japanese THK roller guide rail and Japanese precision roller screw. It adopts hydraulic servo turret with wide body and large toothed plate, which has fast tool change and high rigidity, and is suitable for heavy-duty cutting. It can realize heavy cutting capacity of 6-7mm on one side of 45 steel. Tailstock adopts steel-inlaid rectangular guide rail, oil pressure control, mandrel automatic expansion and contraction, good rigidity, easy operation,
  • 2023-04-07 Precautions for the use of double Y-axis turning and milling compound machine Pay attention to the following points when using the double Y-axis turning and milling compound machine: 1. It is forbidden to open and close the gate with load on the double Y-axis turning and milling compound machine. 2. The lubricating oil of the reducer should be changed every six months. 3. The hot gasoline engine of the dual Y-axis turning and milling compound machine should be replaced with 350# high-temperature heat-conducting oil every six months. Check the rolling oil hydraulic oil tank once a month to remove grease and residue. 4. It is forbidden to operate the "forward and reverse switch" when the equipment is running, otherwise the frequency converter and motor will be easily damaged. Rolling bearings and sliding bars are filled with grease every time. 5. After each shutdown of the double Y-axis turning and milling compound machine, it is necessary to immediately clean the glue groove, scraping accessories, anilox roller, and eliminate glue marks and stains on various parts of the equipment. 6. The transmission chain should be checked every time to ensure normal lubrication and tightened immediately. 7. The double Y-axis turning and milling compound machine checks each connecting member every time, whether the standard parts are loose or missing, and tighten them in time.
  • 2023-03-30 How to deal with the common faults of CNC Lathe tool post When the CNC Lathe is used, the automatic rotary tool holder often fails, and many people do not know how to solve it. Fault 1: The tool holder of the CNC Lathe is shifted, but the tool holder has turned to multiple tool positions and cannot be fixed on any tool position. Cause Analysis: The Hall element for detecting the position of the tool post is faulty. The CPU board or position signal board of the control system is faulty. Elimination measures: Detect the static and dynamic parameters of the Hall element, such as abnormal parameters, replace parts. Replace the CPU board and locate the multiplier board. Fault 2: The CNC Lathe tool holder is indexed, but the lock is not tight or in place, and the tool holder will shake left and right when pulled by hand. Cause analysis: The reverse circuit of the tool holder motor is faulty, and the motor does not reverse, because when the tool rotates, the motor should reverse immediately, put down the tool holder body, and position and lock it in the positioning groove of the tool holder base. If the motor does not reverse, the above actions cannot be completed, and the knife holder will become loose. When the
  • 2023-03-17 A foreign customer team came to inspect the factory Recently, a foreign customer team came to inspect the factory Arrange customers to visit the workshop, introduce the relevant process flow, view the prototype, display the parts and workpieces, etc. During the period, answer the questions that customers care about. After understanding the customer's taboos, arrange the restaurant to have meals with the customer.
  • 2023-03-08 Tool changing manipulator failure What is the reason for the failure of the tool changing manipulator? How to solve it? There are generally three types of manipulator failures: 1. The tool clamp is not tight. It may be that the spring pressure of the clamping claw is too small or the nut behind the spring is loose, or the tool is overweight, and the clamping lock does not work, etc. 2. The tool cannot be loosened after being clamped. The reason may be that the spring of the loose lock is pressed too tightly, and the claws cannot be retracted. The nut should be loosened so that the maximum load does not exceed the rated value. 3. The tool is dropped when the tool is changed, or the spindle box does not return to the tool change point or the tool change point drifts when the tool is changed. It may be because the manipulator started to pull the knife when it was not in place when grabbing the knife, which would cause the knife to drop. At this point, the headstock should be moved again to return to the tool change point to reset the tool change point.

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